Best Air Fed Welding Helmet With Built in Respirator – PAPR Helmets

During welding, you have to deal with a lot of harmful fumes and smoke. It can be dangerous for the lungs and the overall health of the welder especially when it mixes with fiber and coating. It may cause breathing problems.

The situation could be much more dangerous if you weld cadmium, galvanized things, or anything having coatings or paints. While welding these things, you will not only get fumes or smoke but there will be a whole lot of dangerous and hazardous things coming up.

If you want to deal with this situation effectively, then you must consider having a welding helmet with a proper respiratory system. The respirator masks will filter all the weld fumes originating from welding along with the other hazardous particles in the air. The welding respirators are fitted in such a way that they will properly integrate the airflow in the system to increase both the comfort level as well as the safety of the operator.

To get rid of this problem and ensure full safety, the best air fed welding helmet with built in respirator is available on the market. These helmets with a built-in respirator are quite comfortable, safe, and easy to use. Although, these are a little bit expensive and heavy.

There are many such helmets available. However, to ease your selection process, we have shortlisted all the best air fed welding helmets along with a buying guide and customer reviews.

What is the main function of air fed welding helmet?

Air fed welding helmet with built in respirator is the best hood you must have to keep you safe from harmful welding fumes produces during the welding process. When you apply MIG or TIG welding, noble gases like argon and helium produces which displaces the oxygen available in the unventilated areas. In this scenario, you need to have a supplied-air respirator.

Moreover, when you apply MAG, carbon monoxide will produce in large amount around the welding arc. We also could not keep the CO away by using filter. In this regard, the oxygen level must be monitored with the help of supplied-air respirator.

Alloyed electrodes are usually weld with the help of MAG and these alloys produce silicates and manganese while welding. In this way, large quantities of manganese and silicates will diffuse around the surrounding air. You can only deal with this situation properly with the help of an air fed welding helmet with a particle filter.

Keep reading this article to have a full overview of the ventilated welding helmets. And if you are in a Hurry you can select from our top picks.

Our Top Picks
Light Weight

Jackson 40839 Papr

Jackson 40839

Best Overall

3M speedglass adflo airfed

3M SpeedGlass

Best air fed welding helmet review 2020

best air fed welding helmet

Let’s have a look at the list of all the best respirator welding helmets.

Air Fed helmetWeightRatingPrice
Jackson 408398.9 lbs.⭐⭐⭐⭐⭐
3M Speedglas11.6 lbs.⭐⭐⭐⭐⭐
Optrel 4550.10417 oz.⭐⭐⭐⭐
CoolBelt1.91 lbs.⭐⭐⭐⭐⭐
Breathe-Cool II1.93 lbs.⭐⭐⭐⭐⭐
Tywel 9B-PAPR1.1 lbs.⭐⭐⭐⭐
Weltek Respirator8.38 pounds⭐⭐⭐⭐
Optrel 4550.10510 lbs.⭐⭐⭐

1. Jackson Safety Airmax Elite with BH3 Air Head Top – 40839

Specifications

  • Dimensions: 16.2 x 14.2 x 10.5 inches
  • Weight: 8.9 pounds
  • Optical clarity: 1/1/1/1
  • Viewing Area: 3.78″x2.70″
jackson respirator welding helmet

Features

This helmet with an airhead top will save you from welding fumes and heat stress. The helmet has an extra-large viewing area. There is a NIOSH approved three-layered filter to save you from harmful particulate contaminants.

Moreover, a breathing hose having flame retardant cover is also available to save you from sparks. A rechargeable battery with good timing increases the beauty of this helmet.

This Jackson’s welding helmet has a maximum optical clarity of 1/1/1/1 with a variable auto-darkening filter. You can simply control it from the one button at the top. Most importantly, the availability of dual-speed blower ranks it as the best air fed welding helmet.

The helmet has an Airmax Elite papr system which also includes a dual speed blower(160-280lpm). The blower maintains the constant flow of air irrespective of level of the battery. Thus, you don’t have to worry about ventilation even at the lower battery.

A rechargeable lithium-ion battery comes in the package. It runs the helmet for at least 8 hours once you have fully charged it. There is also a smart battery charger indicator on the helmet to show the level of charging. It also keeps it safe from overcharging. You will receive an audible or vibrating alarm signal whenever a new filter or charging of the battery is needed.

The papr helmet is highly comfortable, durable and provide you long-lasting value. All the safety standards have been fully followed. It is a multipurpose welding hood with respirator which provide the variety of option and meet the needs of every job and every worker. It is equally good for steel fabrication environment, head protection at the construction site, and for hearing protection at the airport facility.

Indeed, the helmet has many useful features but some unique features like NIOSH approved, Breathing hose, Airmax Elite papr system along with dual speed blower, and rechargeable lithium-ion battery has extraordinarily increased the beauty of this helmet.
Pros
  • A lightweight helmet.
  • Smart charger.
  • NIOSH approved.
  • Auto-darkening filter.
  • Dual-speed blower.
  • Audible and vibrating alarms signal.
  • Long-lasting and rechargeable lithium-ion battery.
  • Airmax elite papr system.
  • Extraordinary protection.
  • Highly durable welding helmet.
Cons
  • Sometimes you feel it too much responsive.

2. 3M Speedglas Adflo Powered Air Purifying Respirator Welding Helmet – 36-1101-30SW

Specifications

  • Dimensions: 21.6 x 12.6 x 11.1 inches
  • Weight: 11.6 pounds
  • Optical clarity: 1/1/1/1
  • Viewing Area: 3.70″x2.60″
3M Speedglas Adflo Powered Air Purifying Respirator Welding Helmet

Features

This 3M speedglas has a built-in air purifying capacity. It is highly efficient in protecting the welder from particulate contaminants with the help of its good respiratory protection system.

Moreover, the helmet has an extraordinary lightweight of just 11.6 pounds with respirator assembly. Regarding comfortability, it has an ergonomic compact design along with an adjustable head suspension.

The helmet comes with a flip front welding shield to make the viewing area crystal clear for grinding.  However, before using this best supplied air welding helmet, you must properly follow the health and safety standards to save yourself from any untoward incident.

There are multipurpose functions of this hood. You can go from welding to grinding and then easily come back from grinding to welding without even taking off your hood.  Moreover, you can TIG weld materials like stainless steel, cold roll steel, aluminum as well as MIG weld aluminum and steel.

The hood will keep you calm and cool while doing welding. It will not only provide you fresh air but also cool air. You will feel better and less congested even if you put on this best air fed welding helmet for two consecutive days. Normally, professional welders can easily spend 8 to 12 hours under this hood.

It is very well worthy of its price if you are a professional or career welder. You can feel a new welding experience by breathing in fresh air without having fumes all day. It might take some time to adjust its weight and to understand the longevity of its filter and battery. But at the end, you will get used to it.

Pros
  • Comfortable helmet with an ergonomic design.
  • Lightweight helmet.
  • stable
  • Easily adjustable.
  • Flip front welding shield.
  • Very well worthy of price.
  • Let you feel better and less congested.
  • Multipurpose hood.
  • Highly efficient respiratory protection system.
  • compact design.
  • Adjustable head suspension.
  • Clear and wide viewing area.
Cons
  • It is not available outside the USA

  3. Optrel E3000 PAPR System with Vegaview2.5 Helmet – 4550.104

Specifications

  • Dimensions: 14 x 14 x 10 inches
  • Weight: 17 ounces
  • Optical clarity: 1/1/1/1
  • Viewing area: 3.75″x2.60″
Optrel E3000 PAPR System with Vegaview2.5 Helmet - 4550.104

Features

This helmet has come from the highest safety class. You don’t have to worry about protection and contaminants using this helmet. The helmet comes with highly reliable protection against the smoke, dust, and aerosols.

There is an adjustable air distribution system in this helmet. you can cool the forehead area by just feeding the 20 % air. There are 3 levels of air flowing.

Moreover, the Vega view 2.5 and the auto-darkening feature have increased the beauty of this best papr welding helmet. Regarding the viewing area, you can enjoy the ultra-HD quality along with the true color in this helmet.

Regarding protection, the e3000 has a HEPA filter which carries a TH3 rating. It means you will get the highest class of protection with a papr system. You can enjoy fully customized protection as you can select from a wide range of shade levels from 8 to 12 and infinite delayed adjustment between 0.1 to 1.0s.

The lithium-ion battery of the respirator welding helmet will work up to 10 hours of operation.

As far as the flow of the air is concerned, it has an automatic airflow control system for the even distribution of the fresh air in the helmet. Moreover, an additional cooling effect is also given to keep your head calm and cool.

It is an extremely lightweight welding helmet which has just a weight of 17 ounces. But it ensures crystal clear and comfortable welding for endless hours. Moreover, it is equally suitable for applications like plasma cutting and grinding.

It provides extra safety as its air flow is continuously monitored through an integrated sensor throughout the whole process. The air flow is adjustable at least three levels between 150 to 250 l/min. Thus, you can feel the cooling effect even at extreme ambient conditions.

Pros
  • Highly protected helmet.
  • Adjustable air distribution system.
  • Vegaview 2.5.
  • Auto-darkening feature.
  • Optimum clarity.
  • Additional cooling effect.
  • Even distribution of air.
  • TH3 rating.
  • Highest class of protection.
  • Extremely lightweight.
  • Extra safety through integrated sensors.
Cons
  • Carefully use the air adjustment system.

4. CoolBelt Welding Helmet Cooling System

Specifications

  • Dimensions:15.1 x 10.5 x 7.8 inches
  • Weight: 1.91 pounds
  • Optical clarity: 1/1/1/1
  • Viewing Area: 3.75″x2.60″
CoolBelt Welding Helmet Cooling System

Features

The miller coolbelt air conditioned welding helmet is one of the coolest welding helmet we have on the list. It is a belt-mounted type helmet having constant air movement. You can feel up to 17 degrees cooler under the hood. Most of the miller welding helmets are compatible with this kind of cooling system.

You can easily adjust the airflow with the help of its dual airspeed system. There is a constant movement of air in the helmet which eliminates the stagnant air and reduces fogging as much as possible. Moreover, the coolbelt delivers maximum air flow performance and reduces the heat stress to keep the welder going on whole day.

The hood comes in much lighter weight which extends its wearability for a longer time. The rechargeable battery comes with it is also extremely lightweight. It is a lithium-made polymer battery which delivers maximum battery life and provides up to 5 hours of battery life.

There is a swivel hose connection in the helmet to increase its maneuverability and optimize the comfort level as well as performance. It is also highly useful for enhancing the overall mobility of the users.

A led button is available on the helmet which indicates the speed of air flow and the status of the battery.

It is highly useful in summer or hot days as it keeps you cool as well as keeps your viewing area clear from being fogging up. If you weld daily, then you will feel that your money has spent very well.

Pros
  • You will get clean and fresh air for your healthy lungs.
  • Blow air directly on your face.
  • Effectively deal with stagnant air and fog on the lens.
  • Long-lasting battery.
  • Keep the smoke out of the helmet.
  • Quite easy to install in your hood.
  • Comes with a warranty of one year.
  • Swivel hose connection.
  • Extremely light weight.
  • Easy mobility of the user.
  • Led button is available.
Cons
  • The head band and sweat band might be little bit uncomfortable. You need to adjust it properly.

5. Breathe-Cool II Supplied air welding hood/auto darkening welding helmet

Specifications

  • Dimensions: 15.1 x 10.5 x 7.8 inches
  • Weight: 1.93 pounds
  • Optical clarity: 1/1/1/1
  • Viewing Area: 88×34 mm
best air fed welding helmet

Features

Here we have another best air fed welding helmet which is highly recommended nowadays. The supplied air welding helmet is full of extraordinary features.

It consists of a 1000 watt highly portable electric air turbine to properly regulate airflow. You don’t have to worry about its thermal overload as it has a proper protection system for it.

To control the amount of airflow, there is also a rheostat dial in it. You can increase or decrease the amount of airflow according to the temperature of the breathing air inside the welding helmet.

To keep you safe from the lungs problem, there are also dual filters available in it. Both the breathing air and motor cooling air is filtered before using it. Moreover, a quick connector is also available for the breathing tube.

For extra safety, it also comes with a flame retardant hood and breathing tube cover in the package.  Normally, it will give you safe, cool, and fully filtered breathing air for one user up to 400 air hose length, and for two users up to 200 air hose length. The air pump must be placed near it to keep the operation safe.

The reaction time to convert this helmet from light to dark and dark to light is much less as compared to other welding hoods. It is just 0.2 to0.5 seconds. Furthermore, it comes with a lithium-ion 3-volt battery with a ratchet head and a 1-year full warranty.

You can install it into any standard welding helmet by just removing the air fed hood from inside the welding helmet. We can say it is an adaptable hood which you use either a standard welding helmet or an air fed welding helmet. you just need to have an additional adaptor for this purpose.

Most importantly, it is one size fits for all the solar-powered auto darkening welding helmets available in the market. you can enjoy good battery back-up.

Pros
  • The air pump works great in it.
  • Adaptable hood.
  • One size fits all the auto dark welding helmet.
  • Good battery back-up.
  • Less reaction time.
  • 1-year full warranty.
  • Rheostat dial for controlling air flow.
  • Flame retardant.
  • Dual filter.
  • Thermal overload protection system in it.
Cons
  • If you fit it on your head in the wrong way, then a squeal might happen on your head that is ear piercing.

6. Powered Air Purifying Respirator Auto Darkening Welding Helmet

Specifications

  • Dimensions: 11.81 x 7.87 x 7.87 inches
  • Weight: 1.1 pounds
  • Optical clarity: 1/1/1/1
  • Viewing Area: 3.94″ x 2.56″
best papr welding helmet

Features

The 20B welding helmet is an excellent choice for professional welders who have to work in a tough environment. You can enjoy widest viewing area and the best optical clarity while using this hood. It comes with the both widest range of shade levels (DIN (4-8, 9-13), and lowest shade range level (DIN 3). The helmet is useable as both the powered air purifying respirator(PAPR) and solar powered auto darkening welding helmet. It has been actually designed for heavy industrial welding applications.

The welding hood has a compact design which makes it extremely lightweight. You can enjoy excellent optical quality because of its increased peripheral vision. Moreover, the welder has a highly efficient particulate respiratory protection system to keep the welder safe from harmful particles.

It is highly recommended for various industries like automotive, manufacturing, beverages, food, metal production, fabrication, transportation, military maintenance, repair, and operation. The package includes several things like a PAPR system, universal charger, and professional welding helmet.

The PAPR system has been assembled on the helmet. you can also use it on a different helmet. For this purpose, you just need to disassemble the screws and screw it on the other welding helmet.

We can say the overall quality of the helmet is more than good. The screen is large and quite bright, the diming is impeccable, and the adjustment is perfect. It is equally good for both professional welders and beginners.

Pros
  • Wide viewing area.
  • Best optical clarity.
  • Highly recommended for heavy industrial applications.
  • Extremely lightweight.
  • Respiratory protection system.
  • Perfect adjustment.
  • Compact design.
  • PAPR system.
Cons
  • The respirator doesn’t push a lot of air but still, it keeps you cool by pushing enough fresh breathing air.

7. Air fed Auto Darkening Welding & Grinding Flip Mask Helmet System

Specifications

  • Dimensions: 18.11 x 12.6 x 10.24 inches
  • Weight: 8.38 pounds
  • Optical clarity: 1/1/1/1
  • Viewing Area: 3.66″ x 1.7″
best wleding helmet with built in respirator

Features

Here we have a high-end best air fed welding helmet with a built-in grinding system made by Weltek. The grinding mode allows you to swap the tool quickly without even taking off your welding mask.

You can utilize side vision in this helmet as well as cordless blower unit. The side vision will provide you wider view of the field work. on each side, you can enjoy 160 degree view. There are four arc sensors and a much less switching time of just 0.2 seconds.

It comes in two parts, a welding lens and a welding mask. If you just have to use a welding mask, then you can flip-up the welding lens. The air fed protection system in the helmet has been designed in such a way that it keeps you safe from all the harmful fumes and gases.

There is a rechargeable 4 cell lithium-ion battery which let it operate for at least 10 hours.

Pros
  • High-end air fed welding helmet.
  • Built-in grinding system.
  • Rechargeable 4 cell lithium-ion battery.
  • Excellent air fed protection system.
  • Act as a both welding lens as well as welding mask.
  • Side vision available at both side.
  • Much less switching time.
  • 4-arc sensors.
Cons
  • You must do its proper adjustment before applying it in the field.

8. Optrel Crystal 2.0 e3000 PAPR System – 4550.105

Specifications

  • Dimensions: 14 x 14 x 10 inches
  • Weight: 10 pounds
  • Optical clarity: 1/1/1/1
  • Viewing area: 3.65″x2.50″
Optrel Crystal 2.0 e3000 PAPR System - 4550.105

Features

Here we have a crystal 2.0 and e3000 PAPR welding helmet. The crystal 2.0 light state of the lens gives you the highest level of optical clarity. The lens has an automatic capability of detecting 4 to 12 arc brightness.

It is quite helpful in bringing the lens back to the light state and reduce the strain on the eyes. The helmet also comes with a true color technology for the good perception of color in both light and dark states.

Moreover, you can also externally control it especially for switching from weld to grind mode and vice versa. Sensitivity and delay adjustments are also controlled by external knobs.

Pros
  • Crystal 2.0 technology.
  • True color technology.
  • Optimum clarity.
  • Sensitivity and delayed adjustments.
  • Externally controlled.
Cons
  • You need to comply with safety standards to safely run this helmet.

Buying guide to ensure the best papr welding helmet

There are certain things which you must ensure before buying a welding helmet with a built-in respirator. These are expensive helmets and are usually used in a highly stressful environment. Therefore, you must have complete knowledge of its features before buying it. Let’s have a look at this guide to have the best purchase for you.

Ventilation

The best air fed welding helmet must be good in its ventilation. It is a very important feature to ensure the full safety of a welder. Ventilation prevents oxygen from being rich or deficient. So, you can prevent the concentration of flammable gases and vapors.

Working environment

Secondly, you must completely aware of the surrounding environment in which you are going to use this helmet. The respirator in the helmet works according to the surroundings. You must know about the ventilation conditions in the area.

Shields

The shield is important for the safety of your face and eyes. Thus, you must check it in the helmet before buying it.

Comfort

An air-fed welding helmet with a built-in respirator is usually bought to do some heavy work. It might take some time. So, you ensure that the helmet is quite comfortable to use for an extended period.

Durability

As we have mentioned before, these helmets are usually used in some dangerous type tough tasks. That’s why these helmets must be durable enough to deal with any kind of tough projects.

Battery power

The battery with the helmet must have good battery timing. It must keep the respirator work even at its lowest point.

Conclusion

In nutshell, this welding helmet is not an ordinary helmet. So, you also have to carefully check it before buying it. However, to ease your selection process, we have categorically mentioned all the specifications and features in our article. Have a look at it before buying the helmet and to save yourself from repenting on your decision.

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