Best Air Fed Welding Helmet Reviews 2020 – PAPR Helmets

During welding, you have to deal with a lot of harmful fumes and smoke. It can be dangerous for the lungs and the overall health of the welder especially when it mixes with fiber and coating. It may cause breathing problems.

To get rid of this problem and ensure full safety, the best air fed welding helmet is available on the market. These helmets with a built-in respirator are quite comfortable, safe, and easy to use. Although, these are a little bit expensive and heavy.

There are many such helmets available. However, to ease your selection process, we have shortlisted all the best air fed welding helmets along with a buying guide and customer reviews.

Keep reading this article to have a full overview of air fed helmets. And if you are in a Hurry you can select from our top picks.

Our Top Picks

Light Weight

Jackson 40839 Papr

Jackson 40839

Best Overall

3M speedglass adflo airfed

3M SpeedGlass

Best air fed welding helmet review 2020

best air fed welding helmet

Let’s have a look at the list of all the best built-in respirator welding helmets.

Air Fed helmetWeightRatingPrice
Jackson 408398.9 lbs.⭐⭐⭐⭐⭐
3M Speedglas11.6 lbs.⭐⭐⭐⭐⭐
Optrel 4550.10510 lbs.⭐⭐⭐⭐⭐
Optrel 4550.10411.65 lbs.⭐⭐⭐⭐

1. Jackson Safety Airmax Elite with BH3 Air Head Top – 40839


  • Dimensions: 16.2 x 14.2 x 10.5 inches
  • Weight: 8.9 pounds
  • Optical clarity: 1/1/1/1
  • Viewing Area: 3.78″x2.70″
jackson respirator welding helmet


This helmet with an airhead top will save you from welding fumes and heat stress. The helmet has an extra-large viewing area. There is a NIOSH approved three-layered filter to save you from harmful particulate contaminants.

Moreover, a breathing hose having flame retardant cover is also available to save you from sparks. A rechargeable battery with good timing increases the beauty of this helmet.

This Jackson’s welding helmet has a maximum optical clarity of 1/1/1/1 with a variable auto-darkening filter. You can simply control it from the one button at the top. Most importantly, the availability of dual-speed blower ranks it as the best air fed welding helmet. Moreover, there is an audible alarm system when battery charging or blower filter replacement is needed.

  • A lightweight helmet.
  • Smart charger.
  • NIOSH approved.
  • Auto-darkening filter.
  • Dual-speed blower.
  • Audible and vibrating alarms signal.
  • Sometimes you feel it too much responsive.


2. 3M Speedglas Adflo Powered Air Purifying Respirator Welding Helmet – 36-1101-30SW


  • Dimensions: 21.6 x 12.6 x 11.1 inches
  • Weight: 11.6 pounds
  • Optical clarity: 1/1/1/1
  • Viewing Area: 3.70″x2.60″
3M Speedglas Adflo Powered Air Purifying Respirator Welding Helmet


This 3M speedglas has a built-in air purifying capacity. It is highly efficient in protecting the welder from particulate contaminants with the help of its good respiratory protection system.

Moreover, the helmet has an extraordinary lightweight of just 11.6 pounds with respirator assembly. Regarding comfortability, it has an ergonomic compact design along with an adjustable head suspension.

The helmet comes with a flip front welding shield to make viewing area crystal clear for grinding.  However, before using this best supplied air welding helmet, you must properly follow the health and safety standards to save yourself from any untoward incident.

  • Comfortable helmet with an ergonomic design.
  • Lightweight helmet.
  • stable
  • Easily adjustable.
  • Flip front welding shield
  • It is not available outside the USA


3. Optrel Crystal 2.0 e3000 PAPR System – 4550.105


  • Dimensions: 14 x 14 x 10 inches
  • Weight: 10 pounds
  • Optical clarity: 1/1/1/1
  • Viewing area: 3.65″x2.50″
Optrel Crystal 2.0 e3000 PAPR System - 4550.105


Here we have a crystal 2.0 and e3000 PAPR welding helmet. The crystal 2.0 light state of the lens gives you the highest level of optical clarity. The lens has an automatic capability of detecting 4 to 12 arc brightness.

It is quite helpful in bringing the lens back to the light state and reduce the strain on the eyes. The helmet also comes with a true color technology for the good perception of color in both light and dark states.

Moreover, you can also externally control it especially for switching from weld to grind mode and vice versa. Sensitivity and delay adjustments are also controlled by external knobs.

  • Crystal 2.0 technology.
  • True color technology.
  • Optimum clarity.
  • Sensitivity and delayed adjustments.
  • Externally controlled.
  • You need to comply with safety standards to safely run this helmet.


  4. Optrel E3000 PAPR System with Vegaview2.5 Helmet – 4550.104


  • Dimensions: 14 x 14 x 10 inches
  • Weight: 11.65 pounds
  • Optical clarity: 1/1/1/1
  • Viewing area: 3.75″x2.60″
Optrel E3000 PAPR System with Vegaview2.5 Helmet - 4550.104


This helmet has come from the highest safety class. You don’t have to worry about protection and contaminants using this helmet. The helmet comes with highly reliable protection against the smoke, dust, and aerosols.

There is an adjustable air distribution system in this helmet. you can cool the forehead area by just feeding the 20 % air. There are 3 levels of air flowing.

Moreover, the Vega view 2.5 and the auto-darkening feature have increased the beauty of this best papr welding helmet. Regarding the viewing area, you can enjoy the ultra-HD quality along with the true color in this helmet.

  • Highly protected helmet.
  • Adjustable air distribution system.
  • Vegaview 2.5.
  • Auto-darkening feature.
  • Optimum clarity.
  • Carefully use the air adjustment system.


Buying guide to ensure the best papr welding helmet

There are certain things which you must ensure before buying a welding helmet with a built-in respirator. These are expensive helmets and are usually used in a highly stressful environment. Therefore, you must have complete knowledge of its features before buying it. Let’s have a look at this guide to have the best purchase for you.


The best air fed welding helmet must be good in its ventilation. It is a very important feature to ensure the full safety of a welder. Ventilation prevents oxygen from being rich or deficient. So, you can prevent the concentration of flammable gases and vapors.

Working environment

Secondly, you must completely aware of the surrounding environment in which you are going to use this helmet. The respirator in the helmet works according to the surroundings. You must know about the ventilation conditions in the area.


The shield is important for the safety of your face and eyes. Thus, you must check it in the helmet before buying it.


An air-fed welding helmet with a built-in respirator is usually bought to do some heavy work. It might take some time. So, you ensure that the helmet is quite comfortable to use for an extended period.


As we have mentioned before, these helmets are usually used in some dangerous type tough tasks. That’s why these helmets must be durable enough to deal with any kind of tough projects.

Battery power

The battery with the helmet must have good battery timing. It must keep the respirator work even at its lowest point.


In nutshell, this welding helmet is not an ordinary helmet. So, you also have to carefully check it before buying it. However, to ease your selection process, we have categorically mentioned all the specifications and features in our article. Have a look at it before buying the helmet and to save yourself from repenting on your decision.

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