Best Air Fed Welding Helmet With Built in Respirator – PAPR Helmets

During welding, you have to deal with a lot of harmful fumes and smoke. It can be dangerous for the lungs and the overall health of the welder especially when it mixes with fiber and coating. It may cause breathing problems.

The situation could be much more dangerous if you weld cadmium, galvanized things, or anything having coatings or paints. While welding these things, you will not only get fumes or smoke but there will be a whole lot of dangerous and hazardous things coming up.

If you want to deal with this situation effectively, then you must consider having a welding helmet with a proper respiratory system. The respirator masks will filter all the weld fumes originating from welding along with the other hazardous particles in the air. The welding respirators are fitted in such a way that they will properly integrate the airflow in the system to increase both the comfort level as well as the safety of the operator.

To get rid of this problem and ensure full safety, the best air fed welding helmet with built in respirator is available on the market. These helmets with a built-in respirator are quite comfortable, safe, and easy to use. Although, these are a little bit expensive and heavy.

There are many such helmets available. However, to ease your selection process, we have shortlisted all the best air fed welding helmets along with a buying guide and customer reviews.

What is the main function of air fed welding helmet?

Air fed welding helmet with built in respirator is the best hood you must have to keep you safe from harmful welding fumes produces during the welding process. When you apply MIG or TIG welding, noble gases like argon and helium produces which displaces the oxygen available in the unventilated areas. In this scenario, you need to have a supplied-air respirator.

Moreover, when you apply MAG, carbon monoxide will produce in large amount around the welding arc. We also could not keep the CO away by using filter. In this regard, the oxygen level must be monitored with the help of supplied-air respirator.

Alloyed electrodes are usually weld with the help of MAG and these alloys produce silicates and manganese while welding. In this way, large quantities of manganese and silicates will diffuse around the surrounding air. You can only deal with this situation properly with the help of an air fed welding helmet with a particle filter.

Keep reading this article to have a full overview of the ventilated welding helmets. And if you are in a Hurry you can select from our top picks.

Our Top Picks
Light Weight

Jackson 40839 Papr

Jackson 40839

Best Overall

3M speedglass adflo airfed

3M SpeedGlass


Best air fed welding helmet review 2021

best air fed welding helmet

Let’s have a look at the list of all the best respirator welding helmets.

Air Fed helmetWeightRatingPrice
Jackson 408398.9 lbs.⭐⭐⭐⭐⭐
3M Speedglas11.6 lbs.⭐⭐⭐⭐⭐
3M Speedglas G5-0112.25 lbs.⭐⭐⭐⭐⭐
Miller T94i-R10.25 lbs.⭐⭐⭐⭐⭐
Optrel e3000x 8.25 lbs.⭐⭐⭐⭐
Lincoln K3930-19.25 lbs.⭐⭐⭐⭐
Optrel 4550.10417 oz.⭐⭐⭐⭐
CoolBelt1.91 lbs.⭐⭐⭐⭐⭐
Breathe-Cool II1.93 lbs.⭐⭐⭐⭐⭐
Tywel 9B-PAPR1.1 lbs.⭐⭐⭐⭐
Weltek Respirator8.38 pounds⭐⭐⭐⭐
Optrel 4550.10510 lbs.⭐⭐⭐

1. Jackson Safety Airmax Elite with BH3 Air Head Top – 40839


  • Dimensions: 16.2 x 14.2 x 10.5 inches
  • Weight: 8.9 pounds
  • Optical clarity: 1/1/1/1
  • Viewing Area: 3.78″x2.70″
jackson respirator welding helmet


This helmet with an airhead top will save you from welding fumes and heat stress. The helmet has an extra-large viewing area. There is a NIOSH approved three-layered filter to save you from harmful particulate contaminants.

Moreover, a breathing hose having flame retardant cover is also available to save us from sparks. A distinguishable feature of this helmet is its rechargeable battery with good timing. The battery has helped us great during long hours of work.

This Jackson’s welding helmet has a maximum optical clarity of 1/1/1/1 with a variable auto-darkening filter. You can simply control it from the one button at the top. Most importantly, the availability of dual-speed blower ranks it as the best air fed welding helmet.

The helmet has an Airmax Elite papr system which also includes a dual speed blower(160-280lpm). The blower maintains the constant flow of air irrespective of level of the battery. Thus, you don’t have to worry about ventilation even at the lower battery.

A rechargeable lithium-ion battery comes in the package. It runs the helmet for at least 8 hours once you have fully charged it. There is also a smart battery charger indicator on the helmet to show the level of charging. It also keeps it safe from overcharging. You will receive an audible or vibrating alarm signal whenever a new filter or charging of the battery is needed.

The papr helmet is highly comfortable, durable and provide you long-lasting value. All the safety standards have been fully followed. It is a multipurpose welding hood with respirator which provide the variety of option and meet the needs of every job and every worker. It is equally good for steel fabrication environment, head protection at the construction site, and for hearing protection at the airport facility.

One of the speciality which we experienced during its regular use was its round shape which is extremely good feature for working in tight spaces as it could deflect many impacts. With an outward curve at the base, we can easily tilt our head down and observe what we are going.

Indeed, the helmet has many useful features but some unique features like NIOSH approved, Breathing hose, Airmax Elite papr system along with dual speed blower, and rechargeable lithium-ion battery has extraordinarily increased the beauty of this helmet.
  • A lightweight helmet.
  • Smart charger.
  • NIOSH approved.
  • Auto-darkening filter.
  • Dual-speed blower.
  • Audible and vibrating alarms signal.
  • Long-lasting and rechargeable lithium-ion battery.
  • Airmax elite papr system.
  • Extraordinary protection.
  • Highly durable welding helmet.
  • Sometimes you feel it too much responsive.

2. 3M Speedglas Adflo Powered Air Purifying Respirator Welding Helmet – 36-1101-30SW


  • Dimensions: 21.6 x 12.6 x 11.1 inches
  • Weight: 11.6 pounds
  • Optical clarity: 1/1/1/1
  • Viewing Area: 3.70″x2.60″
3M Speedglas Adflo Powered Air Purifying Respirator Welding Helmet


This 3M speedglas has a built-in air purifying capacity. It is highly efficient in protecting the welder from particulate contaminants with the help of its good respiratory protection system.

Moreover, the helmet has an extraordinary lightweight of just 11.6 pounds with respirator assembly. Regarding comfortability, it has an ergonomic compact design along with an adjustable head suspension.

The helmet comes with a flip front welding shield to make the viewing area crystal clear for grinding.  However, before using this best supplied air welding helmet, you must properly follow the health and safety standards to save yourself from any untoward incident.

One of the most prominent features which have urged us to review this helmet was its versatility.  While using this helmet, we can go from welding to grinding and then easily come back from grinding to welding without even taking off your hood.  Moreover, I have been TIG welding materials like stainless steel, cold roll steel, aluminum as well as MIG welding aluminum and steel with the help of this helmet without any hassle.

The hood will keep you calm and cool while doing welding. It will not only provide you fresh air but also cool air. You will feel better and less congested even if you put on this best air fed welding helmet for two consecutive days. Normally, professional welders can easily spend 8 to 12 hours under this hood. Being a professional welder, I have spent at least 5-6 hours in this helmet. Believe me, it was an amazing experience.

It is very well worthy of its price if you are a professional or career welder. You can feel a new welding experience by breathing in fresh air without having fumes all day. It might take some time to adjust its weight and to understand the longevity of its filter and battery. But in the end, you will get used to it.

If we compare this helmet with the previous flex view version, then it might be bulkier but there are two hoods in this helmet that have been bolted together and it has a pretty wider view area. You can easily flip the front screen and get the new grinding screen underneath it. Moreover, a clear lens and welding filter have also been included in it.

While using it, I have been facing no fogging issue and a comfortable cloth cover under a chin strap is awesome.

  • Comfortable helmet with an ergonomic design.
  • Lightweight helmet.
  • stable
  • Easily adjustable.
  • Flip front welding shield.
  • Very well worthy of price.
  • Let you feel better and less congested.
  • Multipurpose hood.
  • Highly efficient respiratory protection system.
  • compact design.
  • Adjustable head suspension.
  • Clear and wide viewing area.
  • It is not available outside the USA

3. 3M Speedglas Heavy-Duty Welding Helmet G5-01


  • Dimensions: 21.7 x 13.7 x 11.1 inches
  • Weight: 12.25 Pounds
  • Optical clarity: 1/1/1/1
  • Viewing Area: 3.78″x2.70″


3M speedglas G5-01 is the latest addition in the Speedglas series which has been designed by making some minor changes in the 9100 series. It comes with built-in powered respirator system along with stackable filtration set up. It is one of the most respected and well known helmet in the industry.

If you compare it with the previous 9100 versions, then the helmet under discussion has some extra features like auto on/off capability and a natural color technology in the filter for a wider viewing area. The filter also offers variable shade ranges like 5, 8-13.

You can also enjoy a tack welding comfort mode which is extremely helpful in various types of arc welding. Regarding viewing area, the helmet has a large and crystal clear protective visor which is also little bit curved for the overall view of your surrounding rather than just the front view.

As far as the comfort level is concerned, the helmet comes with highly innovative air flow optimization system. By having this system, you can increase the level of air flow on your face, visor and all the other engaging parts of the face.

If we talk about our personal experience, then the most attractive part of the helmet was the modifications which we can made in it according to our preferences. For this purpose, various extra accessories like task light assembly, visibility head cover, leather neck cover, 1000 protection factor assembly are also available in the market.

Important note

The helmet under discussion has been specially designed for industrial and occupational customers. You should avoid buying it for home, sporting, recreational, and school use as it could let you injure, dead and sick. You must show compliance with health and safety regulations like OSHA and ANSI while using this helmet.

  • Variable shade range.
  • Powered respirator system.
  • Advanced filter technology.
  • Tack welding mode.
  • Heat sensitivity.
  • Little bit Pricy.
  • Only limited to industrial and occupational use.

4. Miller electric PAPR T94i-R welding helmet


  • Dimensions: 12 x 12 x 10 inches
  • Weight: 10.25 Pounds
  • Optical clarity: 1/1/1/1
  • Viewing Area: 3.38″x2.20″


Here we have Miller electric air fed welding helmet with the state of art PAPR system. It comes with true color filter technology. The beauty of the helmet is its info track 2.0 system for recording the accurate of all the welding events. There is an additional faceplate in it which you can easily flip whenever you need without even removing the whole helmet.

For ventilation, there is a six directional air delivery system for keeping you super cool throughout the welding work. The spark guards are also available at the air intake system for letting through only fresh and clean air inside.

The helmet uses lithium-ion batteries which are highly efficient and let you work for 8 hours on a single charge. Some low profile attachment points are also available in the helmet for easy maneuverability and wider viewing angles.

For the better distribution of weight and making it well-balanced helmet, the Miller electric T94i-R has an oversized pad at the rear side and four contact points in the headgear design.

The PAPR power system also comes with shoulder straps for the better distribution of the weight. The front viewport design of the helmet can provide you view to at least 180-degrees angle.

If you compare it with the welding respirator, then it works in a much better way. I have used for at least 40 to 50 hours. There were almost 95 % less fumes and other particles. The only con of the helmet is that it is not a good helmet for the confined spaces.

  • Flipping cover for grinding.
  • Bigger view point of 9-inches.
  • Four modes of operation.
  • Built-in grinding shield.
  • Battery efficient.
  • Hat tightens issues.
  • Not good for confined spaces.

5. Optrel Crystal 2.0 e3000x PAPR System


  • Dimensions: 14 x 14 x 10 inches
  • Weight: 8.25 Pounds
  • Optical clarity: 1/1/1/1
  • Viewing Area: 3.00″x2.20″


The Optrel crystal with a combination of PAPR system is a perfect helmet for working in hazardous environment. It is highly recommended for aerospace industry as you can easily go to confine spaces with this helmet. The design of the head gear is same like the design of the bicycle helmet.

If we talk about the level of comfort in it then we can say you can wear it for the whole day without having much fatigue. It is extremely lightweight, compact and the ventilation system is awesome. You also don’t need to worry about its battery as it can be run for at least 18 hours in a single charge.

The PAPR system is also equipped with extraordinary safety of TH3 rating. At this level of safety, it will also keep you safe from viruses in the atmosphere along with the fumes. It means that the helmet would also keep you safe from the viruses like Covid-19.

The helmet also comes with built-in forced air blower and Optrel technology like fade Tronic (for variations in the state) and Shade Tronic (for shade adjustments).

Being a professional welder, I have also experienced this helmet personally and I really enjoyed its features like auto darkening welding hood having 2.0 light shade which gives you optimum color and clarity. Moreover, the helmet has an automatic shade detection system to bring the lens back into light state from welding state.

It automatically adjusts its shade level according to brightness of the arc. Overall, we can say the true color technology and external controlling knobs for switching from weld to grind and grind to weld mode and for the delayed and sensitivity settings has enhanced the beauty of the helmet.

  • Auto shade adjustment.
  • Highest TH3 safety ratings.
  • True color technology.
  • Optimum clarity.
  • Excellent ventilation system.
  • The grind button is damageable.

6. Lincoln K3930-1 PAPR with Viking Welding Helmet


  • Dimensions: 12 x 11x 10 inches
  • Weight: 9.25 Pounds
  • Optical clarity: 1/1/1/1
  • Viewing Area: 3.00″x2.20″


Here we have the Lincoln K3930-1 welding helmet which has been made by the combination of Viking 3350 welding helmet and an industrial grade air purification set up. It would remove almost 99% of the particulates even the particles having just size 0.3 micro level. There are multiple air delivery points for good air ventilation system.

The helmet has one of the largest viewing area with 12.6 Sq-inches viewing area and perfect optical clarity along with the true color technology. The optical clarity has been given the ratings of 1/1/1/1 by measuring its shade consistency, shade blurriness and distortion. The helmet has been especially designed for TIG welding and six harness point make its head gear extremely comfortable.

The helmet features solar-powered battery along with digital controls. In the raised position, its digital controls keep its front shield above the line of sight.

Overall, the unique features which we have really enjoyed while using it were 4C lens technology, blower system, HEPA filter, highly efficient air delivery design and an extra-large viewing area.

  • Larger viewing area.
  • Good blower system.
  • Lightweight.
  • perfect ventilation system.
  • Excellent optical clarity.
  • Narrow and thin.

7. Optrel E3000 PAPR System with Vegaview2.5 Helmet – 4550.104


  • Dimensions: 14 x 14 x 10 inches
  • Weight: 17 ounces
  • Optical clarity: 1/1/1/1
  • Viewing area: 3.75″x2.60″
Optrel E3000 PAPR System with Vegaview2.5 Helmet - 4550.104


This helmet has come from the highest safety class. You don’t have to worry about protection and contaminants using this helmet. The helmet comes with highly reliable protection against the smoke, dust, and aerosols.

There is an adjustable air distribution system in this helmet. you can cool the forehead area by just feeding the 20 % air. There are 3 levels of air flowing.

Moreover, the Vega view 2.5 and the auto-darkening feature have increased the beauty of this best papr welding helmet. Regarding the viewing area, you can enjoy the ultra-HD quality along with the true color in this helmet.

Regarding protection, the e3000 has a HEPA filter which carries a TH3 rating. It means you will get the highest class of protection with a papr system. You can enjoy fully customized protection as you can select from a wide range of shade levels from 8 to 12 and infinite delayed adjustment between 0.1 to 1.0s.

The lithium-ion battery of the respirator welding helmet will work up to 10 hours of operation.

As far as the flow of the air is concerned, it has an automatic airflow control system for the even distribution of the fresh air in the helmet. Moreover, an additional cooling effect is also given to keep your head calm and cool.

It is an extremely lightweight welding helmet which has just a weight of 17 ounces. But it ensures crystal clear and comfortable welding for endless hours. Moreover, it is equally suitable for applications like plasma cutting and grinding.

It provides extra safety as its air flow is continuously monitored through an integrated sensor throughout the whole process. The air flow is adjustable at least three levels between 150 to 250 l/min. Thus, you can feel the cooling effect even at extreme ambient conditions.

  • Highly protected helmet.
  • Adjustable air distribution system.
  • Vegaview 2.5.
  • Auto-darkening feature.
  • Optimum clarity.
  • Additional cooling effect.
  • Even distribution of air.
  • TH3 rating.
  • Highest class of protection.
  • Extremely lightweight.
  • Extra safety through integrated sensors.
  • Carefully use the air adjustment system.

8. CoolBelt Welding Helmet Cooling System


  • Dimensions:15.1 x 10.5 x 7.8 inches
  • Weight: 1.91 pounds
  • Optical clarity: 1/1/1/1
  • Viewing Area: 3.75″x2.60″
CoolBelt Welding Helmet Cooling System


The miller cool belt air-conditioned welding helmet is one of the coolest welding helmets we have on the list. It is a belt-mounted type helmet having constant air movement. You can feel up to 17 degrees cooler under the hood. Most of the miller welding helmets are compatible with this kind of cooling system.

You can easily adjust the airflow with the help of its dual airspeed system. There is a constant movement of air in the helmet which eliminates the stagnant air and reduces fogging as much as possible. Moreover, the cool belt delivers maximum airflow performance and reduces the heat stress to keep the welder going for the whole day.

The hood comes in much lighter weight which extends its wearability for a longer time. The rechargeable battery comes with it is also extremely lightweight. It is a lithium-made polymer battery that delivers maximum battery life and provides up to 5 hours of battery life.

There is a swivel hose connection in the helmet to increase its manoeuvrability and optimize the comfort level as well as performance. It is also highly useful for enhancing the overall mobility of the users.

A led button is available on the helmet which indicates the speed of airflow and the status of the battery.

I have tested this helmet in the summer holidays. It is highly useful in summer or hot days as it keeps you cool as well as keeps your viewing area clear from being fogging up. If you weld daily, then you will feel that your money has spent very well.

when I examined its design, material and assembly, I found it awesome. It was really cool to experience this ergonomically designed helmet.

I have also made some modifications to it to make it more useful like the headgear was not good enough for my window helmet, so I cut the cool belt and rigged it to make it fit for myself. The airflow was also not good enough so, I made a few holes. All the modification process was quite easy. It is the beauty of this helmet that it is pretty easily amenable. You can work continuously throughout all day without worrying about the safety lens or shield.

  • You will get clean and fresh air for your healthy lungs.
  • Blow air directly on your face.
  • Effectively deal with stagnant air and fog on the lens.
  • Long-lasting battery.
  • Keep the smoke out of the helmet.
  • Quite easy to install in your hood.
  • Comes with a warranty of one year.
  • Swivel hose connection.
  • Extremely light weight.
  • Easy mobility of the user.
  • Led button is available.
  • The head band and sweat band might be little bit uncomfortable. You need to adjust it properly.

9. Breathe-Cool II Supplied air welding hood/auto darkening welding helmet


  • Dimensions: 15.1 x 10.5 x 7.8 inches
  • Weight: 1.93 pounds
  • Optical clarity: 1/1/1/1
  • Viewing Area: 88×34 mm
best air fed welding helmet


Here we have another best air fed welding helmet which is highly recommended nowadays. The supplied air welding helmet is full of extraordinary features.

It consists of a 1000 watt highly portable electric air turbine to properly regulate airflow. You don’t have to worry about its thermal overload as it has a proper protection system for it.

To control the amount of airflow, there is also a rheostat dial in it. You can increase or decrease the amount of airflow according to the temperature of the breathing air inside the welding helmet.

To keep you safe from the lungs problem, there are also dual filters available in it. Both the breathing air and motor cooling air is filtered before using it. Moreover, a quick connector is also available for the breathing tube.

For extra safety, it also comes with a flame retardant hood and breathing tube cover in the package.  Normally, it will give you safe, cool, and fully filtered breathing air for one user up to 400 air hose length, and for two users up to 200 air hose length. The air pump must be placed near it to keep the operation safe.

The reaction time to convert this helmet from light to dark and dark to light is much less as compared to other welding hoods. It is just 0.2 to0.5 seconds. Furthermore, it comes with a lithium-ion 3-volt battery with a ratchet head and a 1-year full warranty.

You can install it into any standard welding helmet by just removing the air fed hood from inside the welding helmet. We can say it is an adaptable hood which you use either a standard welding helmet or an air fed welding helmet. you just need to have an additional adaptor for this purpose.

Most importantly, it is one size fits for all the solar-powered auto darkening welding helmets available in the market. you can enjoy good battery back-up.

  • The air pump works great in it.
  • Adaptable hood.
  • One size fits all the auto dark welding helmet.
  • Good battery back-up.
  • Less reaction time.
  • 1-year full warranty.
  • Rheostat dial for controlling air flow.
  • Flame retardant.
  • Dual filter.
  • Thermal overload protection system in it.
  • If you fit it on your head in the wrong way, then a squeal might happen on your head that is ear piercing.

10. Powered Air Purifying Respirator Auto Darkening Welding Helmet


  • Dimensions: 11.81 x 7.87 x 7.87 inches
  • Weight: 1.1 pounds
  • Optical clarity: 1/1/1/1
  • Viewing Area: 3.94″ x 2.56″
best papr welding helmet


The 20B welding helmet is an excellent choice for professional welders who have to work in a tough environment. You can enjoy widest viewing area and the best optical clarity while using this hood. It comes with the both widest range of shade levels (DIN (4-8, 9-13), and lowest shade range level (DIN 3). The helmet is useable as both the powered air purifying respirator(PAPR) and solar powered auto darkening welding helmet. It has been actually designed for heavy industrial welding applications.

The welding hood has a compact design which makes it extremely lightweight. You can enjoy excellent optical quality because of its increased peripheral vision. Moreover, the welder has a highly efficient particulate respiratory protection system to keep the welder safe from harmful particles.

It is highly recommended for various industries like automotive, manufacturing, beverages, food, metal production, fabrication, transportation, military maintenance, repair, and operation. The package includes several things like a PAPR system, universal charger, and professional welding helmet.

The PAPR system has been assembled on the helmet. you can also use it on a different helmet. For this purpose, you just need to disassemble the screws and screw it on the other welding helmet.

We can say the overall quality of the helmet is more than good. The screen is large and quite bright, the diming is impeccable, and the adjustment is perfect. It is equally good for both professional welders and beginners.

If you want to know about my personal experience, then I would say it was super duper. I have been using it for the last 8 months and it has been working very well throughout these months. You can easily set the lens shader and grinder with the help of a switch rather than a button. Thus, the low and high shader is quite easily set able.

If we talk about its respirator, then we can say it can push enough air that keeps you cool and let you breathe in the fresh air. I have been welding with it for the last four days on the high settings. The battery was ended after 4-5 days of daily usage.  Moreover, the visibility was also extraordinary. It will provide you quite wider view area.

  • Wide viewing area.
  • Best optical clarity.
  • Highly recommended for heavy industrial applications.
  • Extremely lightweight.
  • Respiratory protection system.
  • Perfect adjustment.
  • Compact design.
  • PAPR system.
  • The respirator doesn’t push a lot of air but still, it keeps you cool by pushing enough fresh breathing air.

11. Air fed Auto Darkening Welding & Grinding Flip Mask Helmet System


  • Dimensions: 18.11 x 12.6 x 10.24 inches
  • Weight: 8.38 pounds
  • Optical clarity: 1/1/1/1
  • Viewing Area: 3.66″ x 1.7″
best wleding helmet with built in respirator


Here we have a high-end best air fed welding helmet with a built-in grinding system made by Weltek. The grinding mode allows you to swap the tool quickly without even taking off your welding mask.

You can utilize side vision in this helmet as well as cordless blower unit. The side vision will provide you wider view of the field work. on each side, you can enjoy 160 degree view. There are four arc sensors and a much less switching time of just 0.2 seconds.

It comes in two parts, a welding lens and a welding mask. If you just have to use a welding mask, then you can flip-up the welding lens. The air fed protection system in the helmet has been designed in such a way that it keeps you safe from all the harmful fumes and gases.

There is a rechargeable 4 cell lithium-ion battery which let it operate for at least 10 hours.

  • High-end air fed welding helmet.
  • Built-in grinding system.
  • Rechargeable 4 cell lithium-ion battery.
  • Excellent air fed protection system.
  • Act as a both welding lens as well as welding mask.
  • Side vision available at both side.
  • Much less switching time.
  • 4-arc sensors.
  • You must do its proper adjustment before applying it in the field.

12. Optrel Crystal 2.0 e3000 PAPR System – 4550.105


  • Dimensions: 14 x 14 x 10 inches
  • Weight: 10 pounds
  • Optical clarity: 1/1/1/1
  • Viewing area: 3.65″x2.50″
Optrel Crystal 2.0 e3000 PAPR System - 4550.105


Here we have a crystal 2.0 and e3000 PAPR welding helmet. The crystal 2.0 light state of the lens gives you the highest level of optical clarity. The lens has an automatic capability of detecting 4 to 12 arc brightness.

It is quite helpful in bringing the lens back to the light state and reduce the strain on the eyes. The helmet also comes with a true color technology for the good perception of color in both light and dark states.

Moreover, you can also externally control it especially for switching from weld to grind mode and vice versa. Sensitivity and delay adjustments are also controlled by external knobs.

  • Crystal 2.0 technology.
  • True color technology.
  • Optimum clarity.
  • Sensitivity and delayed adjustments.
  • Externally controlled.
  • You need to comply with safety standards to safely run this helmet.

Buying guide to ensure the best papr welding helmet

There are certain things that you must ensure before buying a welding helmet with a built-in respirator. These are expensive helmets and are usually used in a highly stressful environment. Therefore, you must have complete knowledge of its features before buying it. Let’s have a look at this guide to have the best purchase for you.


The best air fed welding helmet must be good in its ventilation. It is a very important feature to ensure the full safety of a welder. Ventilation prevents oxygen from being rich or deficient. So, you can prevent the concentration of flammable gases and vapors.

Working environment

Secondly, you must completely aware of the surrounding environment in which you are going to use this helmet. The respirator in the helmet works according to the surroundings. You must know about the ventilation conditions in the area.


The shield is important for the safety of your face and eyes. Thus, you must check it in the helmet before buying it.


An air-fed welding helmet with a built-in respirator is usually bought to do some heavy work. It might take some time. So, you ensure that the helmet is quite comfortable to use for an extended period.


As we have mentioned before, these helmets are usually used in some dangerous type tough tasks. That’s why these helmets must be durable enough to deal with any kind of tough projects.

Battery power

The battery with the helmet must have good battery timing. It must keep the respirator work even at its lowest point.

Evaluation of PAPR welding helmet

Like other welding helmets, the PAPR welding helmet also needs to be evaluated on the basis of your needs, working environment, pricing, and hazard you are going to engage with. let’s evaluated it against these things.

Kind of welding 

The features of your helmet must reflect the type of welding you are going to do with it. In this way, you can compare your helmet with the level of PAPR protection you needed. For instance, you might need extra sensitivity for welding like low amperage TIG welding. You may need extra optical clarity or a true colour viewpoint. All these choices must be made before buying your helmet.

Energy Efficient

Modern helmets come with a digital power management system for extra efficiency and sufficient charging. Other features like sound alarms for replacement of the filters and end of charging are also available in these helmets. These are convenience feature which a PAPR welding helmet must-have.

Dealing with Hazards 

You must also know which level of protection your PAPR welding helmet can provide to you. Like If you are working in a confined space with no ventilation, then the filters of the PAPR welding helmet would perform this task. You can also add various filters for dealing with Hazards like chemical fumes, obnoxious odours, or inert gas environment.


In nutshell, this welding helmet is not an ordinary helmet. So, you also have to carefully check it before buying it. However, to ease your selection process, we have categorically mentioned all the specifications and features in our article. Have a look at it before buying the helmet and to save yourself from repenting on your decision.


Frequently Asked Questions – FAQs

What is the best air fed welding helmet?

Here we have the list of all the best air fed welding helmets.

  • Jackson Safety Airmax Elite with BH3 Air Head Top-40839
  • 3M Speedglas Adflo Powered Air Purifying Respirator Welding Helmet-36-1101-30SW
  • 3M Speedglas Heavy-Duty Welding Helmet G5-01
  • Miller electric PAPR T94i-R welding helmet
  • Optrel Crystal 2.0 e3000x PAPR System
  • Lincoln K3930-1 PAPR (Powered Air-Purifying Respirator) with Viking Welding Helmet
  • Optrel E3000 PAPR System with Vegaview2.5 Helmet-4550.104
  • CoolBelt Welding Helmet Cooling System
  • Breathe-Cool II Supplied air welding hood/auto darkening welding helmet
  • Powered Air Purifying Respirator Auto Darkening Welding Helmet
  • Air fed Auto Darkening Welding & Grinding Flip Mask Helmet System
What are the main components of the PAPR welding respirator?

The powered air purifying respirators have been especially designed for making weld in the industrial units. In the modern design, these respirators are being integrated into the welding helmet and both the things act as a single unit when you apply them in the field. Following components are added in the welding helmet to make it respirator and a welding helmet. let’s have a look at these components.

Mask: It is assimilated into the helmet and keeps the user’s face safe from outside air with the help of rubber seal.

Filters: variety of filters are available which provide different level of protection when you engage with the work.

Air supply: For fresh air inside the welding helmet, a hose is connected with the helmet and the filter.

Powering air: For good supply of air, a fan powered by battery is also available which always provide you fresh air.

Why it is important to wear PAPR when welding?

The most important reason for wearing PAPR when welding is the safety from the fumes and hazardous chemicals. It is highly recommended when you weld galvanized materials and metals like aluminum coated with zinc chromate. The PAPR system is also good for welding in the smoky environment like where different fumes of chemicals are available. It usually happens in the chemical industry where acids like HCL, H2SO4 and gases like chlorine, and Sulphur are prepared.

Other than this, the extra air supply or movement of air would also provide you extra cooling and comfort during welding. You will have much less fatigue and tiredness while using this helmet.

How does an air mask work?

Air mask has dual functions. It provides the fresh air for breathing as well as protected the welder from harmful fumes and gases. These are also sometime referred as PAPR (powered air purifying respirators). It is quite easy to utilize this system with the help of filtration unit worn on your back.

Are welding fume bad for you?

Yes, they are extremely harmful for your health. The long time exposure to the fumes might damage your lungs or cause you a cancer. Other severe effects from the metal fumes are severe fever, nervous system damage, kidney damage, stomach ulcers, etc. So, you must be careful while welding and wear a proper air fed welding helmet having full-fledge air purifying respirator system.

Can I wear a respirator under a welding helmet?

Of course, you can as the respirator has become an important component of welding helmet nowadays. It would keep you safe from poisonous components and particles. You can breathe in clean air and feel fresh throughout the welding procedure.

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